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AI Tools in Safety

AI is a Regression Model

AI Model Principle

Figure 1:Data is used to generate an AI model which can then predict outputs based on inputs, similar to a regression model.

Data is Intellectual Property and is Valuable

The more data over varying conditions, the better the model. The quality of the data is also important. If the data is biased or incomplete, the model will be as well.

Sharing your company’s data with others (other companies, other individuals outside the company, etc.) may be unethical and may violate confidentiality agreements. Ways that company data may be shared include:

  • Providing data within a prompt to an AI tool that is not owned by the company (e.g., ChatGPT, Gemini, etc.)

    • Like uploading a file to an AI tool or copying and pasting data into a prompt.

    • Using a completion service not authorized (files within the folder can be seen by the AI tool like github copilot, etc.

  • Sharing data with a third party (e.g., a consultant, another company, etc.)

Machinery of Artificial Intelligence (Machine Learning, etc)

See in class examples... One of the simplest models is that of a line approximating data points with one input (x value) and one output (y value)...

Karpathy Introductory Video on Neural Networks

Prompt Engineering

  • zero shot: no example in the prompt just the question or request

  • one or few shot: one or more examples of desired output (or the form or voice of the desired output are given)

  • chain of thought: use of “explain by step-by-step” or “explain the thought process” or with a given example(s) or how the response should complete the response in steps “consider the following, 1. ... 2. ...” within the prompt

Safety Analysis Augmented with AI

Some options (subject to Intellectual Property Guidelines) include

  • submitting process images with a prompt to identify potential failure modes

  • generate a failure modes and effects analysis table for a prompt with an example table from a similar scenario

  • generate a fault tree analysis from a process description, perhaps some AI service can generate a file that is compatible with a pdf editor

  • generate the start of a HAZOP table given a piping and instrumentation diagram

  • integrate a custom AI algorithm into plant operations that could use a camera feed to process images that could recognize safety risks

Agentic AI

Model can be trained to not only provide output but to complete tasks...

AI and Ethics

What ethical principles should apply to the use of AI and what responses should be optimal outputs for various scenarios?

References
  1. Guymon, C. (2025). Foundations of Spiritual and Physical Safety: with Chemical Processes.